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CRF450L/RL Baja Designs Squadron Install

Featured Product: Baja Designs CRF450L Headlight Kit

Upgrade your CRF450L / CRF450RL lighting performance with the industry-leading Baja Designs dual-light headlight kit. Designed specifically for your bike, this plug-and-play system delivers unmatched visibility for night riding, trail use, and dual sport adventures.

👉 Click Here to View & Purchase the Baja Designs Headlight Kit

Why Upgrade?
  • Massive Light Output: Combination of Squadron Pro (high beam) and S2 Sport (low beam)
  • True Hi/Lo Functionality: Works directly with your OEM switch
  • Plug-and-Play Install: No cutting, splicing, or complicated wiring
  • Trail & Dual Sport Ready: Wide beam for close visibility + long-distance projection
  • OEM Fitment: Designed specifically for the CRF450L/RL platform

Baja Designs CRF450L Headlight Kit Installation Guide (49-0050)

Application: 2019+ Honda CRF450L / CRF450RL


Upgrade your stock lighting with the Baja Designs Squadron Pro / S2 Sport headlight kit. This system is designed as a plug-and-play upgrade using factory mounting points and wiring, providing both high and low beam functionality. :contentReference[oaicite:0]{index=0}

Tools Required
  • T20 Torx bit (included in kit)
  • 4mm Allen wrench
  • Basic hand tools
Kit Contents (Partial)
  • Squadron Pro LED Light
  • S2 Sport LED Light
  • CRF450L Faceplate & Mounting Bracket
  • Hardware (M6 bolts, washers, spacers, nyloc nuts)
  • Harness Adapter
  • Zip tie
Step 1 – Remove OEM Headlight Assembly
  1. Remove the stock headlight assembly from the bike.
  2. Disconnect the OEM headlight wiring harness.
  3. Remove any mounting clips, brackets, or hardware that will be reused.


Step 2 – Disassemble OEM Components

  1. Remove the retaining clip mount using the supplied T20 Torx bit.
  2. Remove the rectangular module mount from the OEM headlight.
  3. Retain hardware for reuse in later steps.

                                                 

Note: These components will be reinstalled onto the Baja Designs assembly. :contentReference[oaicite:1]{index=1}

Step 3 – Assemble Baja Designs Headlight
  1. Remove bezels from both the Squadron Pro and S2 lights.
  2. Slide the faceplate over the mounting bracket.
  3. Install the Squadron Pro light (right side up) using bezel bolts.
  4. Install the S2 Sport light (right side up) using bezel bolts.
  5. Tighten housing bolts in designated mounting locations.

Step 4 – Route Wiring

  1. Route wiring along the mounting bracket as shown in the diagram.
  2. Secure wiring using the included zip tie and factory-style slots.

Step 5 – Install Mounting Hardware

  1. Install M6 bolts through the following order:
  • Spacer → Mounting flange → Washer → Nyloc nut
  1. Tighten both sides securely.

Step 6 – Install Adjuster & Bushings

  1. Reinstall the OEM tilt adjuster components (spring, washers, screw, retaining nut).
  2. Press the retaining nut into the lower opening until it clicks.
  3. Install rubber bushings onto the new headlight mounts.
  4. Press bushings into the faceplate mounting points.
  5. Reinstall aluminum retainers and screws.

Tip: Route power wires to the left side and secure with zip ties. :contentReference[oaicite:2]{index=2}

Step 7 – Reinstall OEM Mounts
  1. Reinstall previously removed OEM mounts onto the new assembly.
  2. Use supplied hardware and align per reference images.

Step 8 – Connect Wiring

  1. Connect the harness adapter to the headlight assembly.
  2. Plug into the factory wiring harness.
  • Red wire → S2 Sport (Low Beam)
  • White wire → Squadron Pro (High Beam)

Important: This system uses factory controls for Hi/Lo functionality. :contentReference[oaicite:3]{index=3}

Step 9 – Final Installation
  1. Mount the completed headlight assembly onto the bike using factory mounting points.
  2. Ensure all bolts are tightened properly.
  3. Turn handlebars fully left/right to confirm proper wire clearance.
Step 10 – Test Functionality
  • Turn ignition ON
  • Verify Low Beam (S2 only)
  • Verify High Beam (S2 + Squadron)

If lights do not function correctly, recheck wiring connections.

Final Notes
  • Fully plug-and-play using OEM wiring
  • No cutting or splicing required
  • Improved beam pattern: near + distance lighting combination

The dual-light setup provides both wide, close-range visibility and long-distance projection for safer night riding. :contentReference[oaicite:4]{index=4}