05 250 rebuild
  • app1
    Posts:5
    Joined:Tue Nov 15, 2011 5:58 pm
    05 250 rebuild

    by app1 » Tue Nov 15, 2011 6:08 pm

    Hi guys,

    i recently bought a stripped down bike as a project for the winter and was wondering if anyone had any good places to start the build. im mainly focused on the motor right now because thats the section that needs the most work. any tips on where to start?
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    crfsonly
    Owner
    Posts:9651
    Joined:Thu Apr 01, 2004 3:45 pm

    by crfsonly » Tue Nov 15, 2011 10:31 pm

    what kind of work does it need? if motor, what kind of motor work? did you check the valve clearance before breaking into it? check the piston and rings for spec. same with the crank and rod. what did the oil filter look like? any brass/bronze metal shavings? any known damage to the motor?

    ken
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  • app1
    Posts:5
    Joined:Tue Nov 15, 2011 5:58 pm

    by app1 » Wed Nov 16, 2011 8:20 am

    when i bought it, it was completely apart. nothing was together, i was just wondering if there was a good place to start
  • bradenburton757
    Posts:6
    Joined:Sun Dec 04, 2011 9:48 pm

    by bradenburton757 » Fri Dec 23, 2011 6:59 pm

    hey man, i just bought the same thing. a 04 with blown motor, rod bearing came apart.

    clean everything really good.
    i am putting in
    hot rods crank kit
    wiseco high comp piston
    got a new cylinder cause mine was done.
    sending head out for new valves and seats cut
    new cam chain
    new plug
    new clutch kit
    don't forget new oil and coolant.
    im at around 1600 for everything
    got a full hinson clutch kit for 400..

    my cases were already split and flywheel off

    right now i got parts on the way and everything in pieces

    buy a service manual. i got one on ebay for 45.
  • staffy24
    Posts:742
    Joined:Wed Dec 29, 2010 3:29 am

    by staffy24 » Sat Dec 24, 2011 5:40 pm

    Good advice. clean and then inspect all parts u will need a manual or lap top so that you get the correct name or part no make a list of all you need to replace and start spending
    over 40 still ridin hard
    still learning

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