Gear Shifter Transmission Oil Seal
  • zoltan117
    Posts:7
    Joined:Fri Jan 11, 2008 10:37 pm
    Gear Shifter Transmission Oil Seal

    by zoltan117 » Sun Jun 19, 2011 9:20 am

    My 2006 CRF450 is leak transmission oil from the seal around the gear shifter.I am looking for some advice on hot to replace the seal.
  • Charlie C
    Posts:134
    Joined:Mon Dec 27, 2010 1:23 pm

    by Charlie C » Sun Jun 19, 2011 11:28 am

    Pull the shift lever off then use a hook tool to hook the seal and pull it out. Real easy job.
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    Codeman00
    Posts:745
    Joined:Wed Nov 21, 2007 9:17 am

    by Codeman00 » Sun Jun 19, 2011 6:39 pm

    Yeah...it looks difficult but its really not. The seal is reinforced with then metal and it can be pulled out in one piece. Just be careful not to scratch the walls or the gear shifter shaft.
  • zoltan117
    Posts:7
    Joined:Fri Jan 11, 2008 10:37 pm

    by zoltan117 » Sun Jun 19, 2011 8:42 pm

    Thanks for the info. Do I hook the inner diamter of the seal or the outer diamter? What is a good way to push it back in? Any pitfalls to watch out for?
  • Charlie C
    Posts:134
    Joined:Mon Dec 27, 2010 1:23 pm

    by Charlie C » Mon Jun 20, 2011 8:47 am

    Grab it from the inside. Installing it just use a deep well socket and use one as close to the outside diameter of the seal that you can. If you happpen to scratch the housing when your pulling it out, just use some red loctite on the outside of the seal before you install it. I use the red stuff on all the seals before I install them.
  • dieselndixie
    Posts:6
    Joined:Thu Oct 18, 2012 3:05 pm

    by dieselndixie » Thu Oct 18, 2012 3:06 pm

    digging up bones.....

    anyone help me with finding the part number needed for this o-ring/seal? I just picked up a bike with oil all over the gear shifter, not sure if its behind the sprocket or not...but wanted to see what part is needed if the bad seal is coming from the actual gear shifter (2003)
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    124
    Posts:3704
    Joined:Wed Feb 16, 2005 1:37 pm

    by 124 » Fri Oct 19, 2012 5:19 am

    dieselndixie wrote:digging up bones.....

    anyone help me with finding the part number needed for this o-ring/seal? I just picked up a bike with oil all over the gear shifter, not sure if its behind the sprocket or not...but wanted to see what part is needed if the bad seal is coming from the actual gear shifter (2003)


    For 2003 CRF450R
    gear shifter oil seal:
    91203-KA4-771 OIL SEAL (14X22X5) (NOK)

    Countershaft seal:
    91207-ML3-871 OIL SEAL (31X40X7) (ARAI)
    91201-ML3-873 D-RING (23.75MM) (ARAI)
    70' Honda CT70 (Trail 70; Gold)
    16' KX450
    16' KX85
    12' YZ125
  • dieselndixie
    Posts:6
    Joined:Thu Oct 18, 2012 3:05 pm

    by dieselndixie » Fri Oct 19, 2012 8:07 am

    right on....i couldnt decipher that from the parts fiche I was looking at.

    thanks

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